Assessor Resource

MEM05063
Write and proof robotic welding system programs

Assessment tool

Version 1.0
Issue Date: May 2024


You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Identify welding requirements including relevant standards and codes from drawings, specifications and other customer and enterprise documentation 
Check material to be welded is to specifications and job requirement 
Identify requirements for any test pieces for non-destructive testing (NDT), sample pieces and production plates in accordance with specifications and standard operating procedures (SOPs) 
Identify welding robot features and specifications including robot language and welding process and parameter capabilities 
Identify welding robot safety features 
Establish required torch path geometry and robot operations using drawings and welding robot operating features 
Confirm required operations for robot arm and torch using appropriate technical reference sources 
Check alignment of selected torch to robot 
Create torch centre point and check location and alignment 
Review robot file library for correct references to weld size and weld type 
Check availability of logical subroutines and other standard instructions for position orientation 
Check job for any positions or welds requiring non-standard instructions 
Write joint arm and welding moves using teach pendant or software 
Perform any additional programming required including instructions, weld data recording and lower-level programming 
Produce operation sheets to specification in accordance with SOPs 
Trial program on test material 
Verify trial welds and program performance against required specifications 
Edit program to adjust welding operations based on trial outcomes 
Save final program and complete operation sheets and any required records according to enterprise procedures 

Forms

Assessment Cover Sheet

MEM05063 - Write and proof robotic welding system programs
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEM05063 - Write and proof robotic welding system programs

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: